Foundry Technology Set 1

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This set of Foundry Technology Multiple Choice Questions & Answers (MCQs) focuses on Foundry Technology Set 1

Q1 | Permeability of moulding sand is increased due to/by
  • Hard ramming
  • Soft ramming
  • Clay
Q2 | In small castings which of the following allowance can be ignored?
  • Machining allowance
  • Rapping allowance
  • Draft allowance
  • Shrinkage allowance
Q3 | The design of gate should be such as to
  • avoid erosion of cores and mould cavity
  • prevent scum, slag and eroded sand particles from entering the mould cavity
  • minimize turbulence and dross formation
  • all of the above
Q4 | Mixing coal dust with moulding sand results in
  • blackening of the mould
  • strong mould
  • good air venting
  • none of the above
Q5 | The order of dimensional accuracy in die casting is nearly
  • 4 percent
  • 0.4 percent
  • 0.04 percent
  • 0.004 percent
Q6 | Hairlines in die casted materials result from
  • chemical attack
  • mechanical erosion
  • thermal fatigue
  • all of the above
Q7 | Flux used in cupola while melting cast iron is
  • lime stone
  • coke slurry
  • molasses
  • any of the above
Q8 | Which heat treatment is applicable to aluminium alloy castings?
  • Stabilizing
  • Solution heat treatment
  • Artificial ageing
  • all of the above
Q9 | Die casting is generally not used for
  • cast iron
  • zinc base alloys
  • aluminium base alloys
  • non-ferrous metals
Q10 | The principal ingredients of moulding sands are
  • silica sand, carbon, hydrocarbons and moisture
  • silica sand, clay and water
  • silica sand, dust and crabon
  • silica sand, carbon and water
Q11 | The function of ejection pin in die casting is to
  • pushout casting off the die
  • provide movable core spaces
  • facilitate die casting of several components
  • none of the above
Q12 | Which of the following process is used for melting of steel?
  • L D process
  • Kaldo process
  • Duplex process
  • All of the above
Q13 | Slag and dross can be removed by
  • skimming from the molten metal
  • using bottom pouring ladle
  • using pouring basin in place of a pouring cup
  • any of the above
Q14 | Sand acquires a predetermined shape under pressure and retains the same when pressure is removed. This is due to the property of sand known as
  • Cohesiveness
  • Plasticity
  • Refractoriness
  • none of the above
Q15 | Refractoriness in the moulding sand is due to the presence of
  • Clay
  • Additives and Binders
  • Silica
Q16 | Heat treatment of castings is usually done for
  • refinement of grain structure
  • improving machinability
  • relieving internal stress
  • any of the above
Q17 | Average amount of sand required in a foundry for making one tonne of casting is nearly
  • 2 tonnes
  • 20 tonnes
  • 0.1 tonne
  • 0.2 tonne
Q18 | On drying, wood
  • expands
  • shrinks
  • changes colour
Q19 | Aluminium is not a very good material for die casting because
  • it is very light but strong
  • its melting point is high, it erodes the die surface and tends to react chemically with die
  • it cools much slowly
  • none of the above
Q20 | Warped castings may be produced due to
  • poor collapsibility of cores
  • non-provision of camber allowance on the pattern
  • weak flasks
  • any of the above
Q21 | The most efficient shape of a series is that which
  • given a minimum heat loss
  • keeps the metal in molten state for longer period
  • both (A) and (B) above
Q22 | The purpose of clay in a moulding sand is to
  • Act as a binder in the mould
  • Make the mould refractory
  • Mak the mould permeable
Q23 | A defect in castings in which a discontinuity is formed due to the imperfect fusion of two streams of metal in the mould cavity is known as
  • scabs
  • hot tears
  • cold shut
  • drops
Q24 | Of the following metals, the pouring rate should be minimum for
  • brass
  • cast iron
  • aluminium
  • steel
Q25 | Which of the following metal can be cast in plaster moulds?
  • Yellow brass
  • Manganese
  • Aluminium bronzes
  • All of the above