CTE 1401 Chapter 12

Fabric

A pliable, plantlike structure that can be made into 2D or 3D products that require some shaping and flexibility

Fabric Quality

A fabric's freedom from defects, uniform structure and appearance related to fabric type, and performance during production and in consumer use
- graded by totaling defect points within piece of fabric

Woven Fabrics

Fabrics in which two or more sets of yarn are interlaced at right angles to each other
- warp yarns or ends
- Filling yarns or weft or picks

Woven Fabric Characteristics

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Basics of a Weaving Loom

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Warp Beam

Contains the warp yarn

Shuttle

Carries filling yarn

Winding

Repacking yarns in preparation for weaving

Creeling

Large frame that hold the warp yarns as they are wound onto the warp beam

Warping

Threading the warp yarns from the warp beam, through the heddles, reed and onto the cloth beam

Shedding

Raising one or more harnesses to separate the warp yarns and form a shed

Picking

Passing the shuttle through the shed to insert the filling yarn

Beating Up

Pushing the filling yarn into place in the fabric with a reed

Take-Up

Winding finished fabric onto the fabric beam

Types of Looms

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Shuttleless Looms

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General Terminology Weave Descriptions

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Grain

On true, when warp yarns are perpendicular to filling yarns
- Lengthwise - warp
- Crosswise - filling
- Bias

Off Grain

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Fabric Count

The number of warp and filling yarns per inch of fabric

Balanced

8 warp + 8 filling = 16 fabric count

Unbalanced

12 warp yarns + 8 filling yarns = 20 fabric count

Very Narrow Width

< 27

Narrow Width

27" - 36

Standard Width

45", 54", 60", 72

Special Widths

100 or 120 inches

Light or Top Weight

< 4.0 oz/yd^2
- Shirts and Blouses

Medium Weight

4.0 - 6.0 oz/yd^2
- Heavier and stiffer shirts, blouses, dresses
- Draperies, upholstery, table linens

Heavy or Bottom Weight

> 6 oz/yd^2
- Pants, jeans, outerwear

Very Heavy Weight

> 14 oz/yd^2
- Work wear and industrial

Plain Weave

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Light Weight Plain Weave

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Medium Weight Plain Weave

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Heavy Weight Plain Weave

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Unbalanced Plain Weave

Significantly more yarns in one direction than the other

Rib Weave

Warp yarn count twice of filling count creates a filling rib
- Crepe de chine
- Broadcloth
- Taffeta
- Shantung
- Poplin
- Ottoman
- Bedford Cord

Basket Weave

Two or more warp yarns or two or more filling yarns crossing over as one
- Monk's cloth
- Hopsacking
- Sailcloth
- Dimity
- Oxford Cloth
- Duck
- Canvas

Twill Weave

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Warp- Faced Twills

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Even- Sided Twills

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Satin Weave

Each warp yarns floats over four filling yarns and interlaces with the fifth filling yarn, with a progression of interlacing by two to the right or left
- Warp-faced
- Filling- faced

Warp-Faced Satin

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Filling-Faced Satin

Moleskin