Unit 23 Compressors

Describe the operation of a compressor

It lifts the low pressure gas from the suction side of the system to the discharge side of the system = vapor pump

Name five types of compressors

Rotary Vane, Scroll, Centrifugal, Reciprocating , Screw

Can a compressor pump liquid?

No = damage will occur

What would be considered a higher than normal discharge temp on a reciprocating compressor?

215 F

Which compressor type uses pistons to compress the gas?

Reciprocating

Which compressor type uses tapered, machine gear components to trap the gas for compression?

Screw

Which style of compressor uses belts to turn the compressor?

Belt Driven

What would be done to increase the compressor speed on a belt driven compressor?

drive size X drive rpm = driven size X driven rpm

Describe The reciprocating compressor piston

the part of the cylinder assembly exposed to the high pressure gas during compression. High pressure gas on top (upstroke) .... Low pressure gas on bottom (downstroke)

Describe The reciprocating compressor connecting rod

Connects the crankshaft to the piston

Describe The reciprocating compressor crankshaft

transmits the circular motion of the rods into a back and forth (reciprocating) motion for the pistons

Describe The reciprocating compressor valves

at the top of the compressor determine in which direction the gas will flow

Describe The reciprocating compressor valve plate

Holds the suction and discharge flapper valves. Located between the head of the compressor and the top of the cylinder wall

Describe The reciprocating compressor head

The component that holds the top of the cylinder and its assembly together

Describe The reciprocating compressor shaft seal

has a rubber surface to keep the refrigerant and the atmosphere separated

Describe The reciprocating compressor internal motor overload device

Protect the motor from overheating, they are embedded into or near the windings.

Describe The reciprocating compressor pilot duty overload device

Pilot duty motor overload device: interrupts the controlled voltage

Describe The reciprocating compressor coupling

obtains the correct shaft alignment

Describe The reciprocating compressor discus valve

allows a closer tolerance inside the compressor cylinder at the top dead center = more efficient because it reduces clearance volume

Name two things in the design of a reciprocating compressor that control its efficiency?

clearance volume and bore size

In what speed in RPM does a hermetic compressor normally turn

1750 rpm and 3450 rpm

What effect does a small amount of liquid have on a compressor over a long period of time?

liquid slugging = oil dilution

What lubricates the refrigeration compressor?

Oil

What can a service technician do to keep the refrigeration system operating at peak efficiency?

Keeping the evaporator and condenser clean will enhance the compressor ratio. Running suction pressure as high as practical ... running discharge pressure as low as practical

What advantage does a discus valve plate have over a conventional piston type compressor

Discus valve allows closer tolerance inside the compressor cylinder at the top dead-center. The closer tolerance provides more efficiency because of less clearance volume. It also has a larger bore and allows more gas through the port within a short perio

Describe how a scroll compressor compresses gas

Two spiral shaped scrolls fit inside one another. These two mating parts are often referred to as involute spirals. One of the spiral shaped parts stays stationary while the other orbits around it.

List four main advantages a scroll compressor has over a conventional piston type compressor

No volumetric losses through gas re expansion. Does not have valve losses that contribute to inefficiencies. No valve noise and very soft gas pulsation noises/vibration. Separation of suction and discharge gases reduce heat transfer loss. Mating scrolls m

What are two main reasons a compressor should have modulating capacity control

reduce power consumption , produce better dehumidification control, and reduce compressor cycling along with small compressor starting currents

How does the digital capacity control for a scroll compressor work

Digital scroll compressor is a disengaging solenoid valve for bypassing discharge gas to the suction side of the compressor. An energized solenoid valve will unload the compressor by axially separation the scrolls making the compressor capacity zero

List three main advantages of digital capacity control on a scroll compressor

Ability to hold a precise temperature and humidity level
- efficient full-load and part load efficiencies
- ability to be 30% more efficient than traditional compressor modulation methods
- less compressor cycling for longer compressor life
- delivery of

How can a compressor be oil free

The cenrifugal compressor is oil free because the rotor and the shaft are the only moving parts, the shaft acts as a rotor for the permanent magnet synchronous motor. The motor shaft has magnetically levitated bearings for frictionless operation.